Associate General Manager - Mechanical

JOB PURPOSE

Plant & Drive Mechanical maintenance and maintaining inventory of Boiler and aux. equipments/systems to ensure trouble free & reliable functioning of the equipments with optimum efficiency thus meeting the generation targets as per plan in a safe and cost effective manner with adherence to the rules of the land.

ORGANISATION CHART

KEY ACCOUNTABILITIES - Additional Details

1. Maintain Station Outage within AOP  

Under the oversight & guidance of Head-MMD, drive the maintenance activities implementing CAPA, ATR points having technical merits in Boiler & Auxiliaries. Implement preventive & innovative ideas for reduction of Boilers’ forced outage.

2. Optimize Boiler and Auxiliaries Maint. Cost (Excl. COH) within budget and target for 10% reduction.

Optimization of Boiler & Aux inventory, Spares Cost Control, minimization of lubricant wastage, Reverse engineering, new vendor development & Indigenization of OEM Spares, In-house Repairing and minimizing wastages.

3. Execute Improved Maintenance Practices and Maintain Equipment Availability > 95%.

Establish improved maintenance practices ensuring 100% PM Schedule adherence, 100% Adherence to Corrective Actions suggested by CBM, >95% Notification compliance and Implement critical action points of technical merit from RCA of major equipment failures.

EXTERNAL INTERACTIONS

• Competent authority under DIF&B for Boiler P.O. renewals, statutory testing & certification of hoists, lifts & pressure vessels.
• Maintenance in charges of other similar

Plants in the Industrial vicinity.

• Equipment Manufacturers, Suppliers,

Fabricators & Maintenance Service Providers.

• Technical Consultants & Experts on Thermal Power Plant Technology.
• All Major Maintenance Service (AMC)

   Partners working in the Plant including those from Community.

INTERNAL INTERACTIONS

• Interact with Head-Maintenance, Head-

   O&M (Plant Head & Dy Plant Head) for  

   directional management.

• Interact with Team members on a regular basis to understand their technical & behavioral needs and resolve the same.
• Interact with other Department colleagues on a regular basis for mutual aids and building cross functional relationship.

Interact with Operation Deptt, shift in-charge and support in maintenance services to meet the Generation targets.

FINANCIAL DIMENSIONS

OTHER DIMENSIONS

• Direct Reportees : 4 Nos.
• Total Employees in Boiler & Aux : 9 (7 in General & 2 in Shift Maintenance).
• AMC Employees in Boiler & Aux : 90.

Plant Capacity: 1050 MW.

EDUCATION QUALIFICATIONS

Bachelor Degree in Mechanical Engineering,

Additional qualifications/certifications  desirable-

NDT Level certification, Welding Inspector.

IMS Lead auditor.

RELEVANT EXPERIENCE

 15+ Total Years of Experience in Mechanical Maintenance of Boiler & Auxiliaries in Thermal Power Plant, with 5+ Years of relevant Experience in Leading the Boiler Mechanical Maintenance function of a Thermal Power Plant of size 300 MW and above. Must have executed efficiency improvement plans in Boiler & Auxiliaries and Rotary Equipments.

COMPETENCIES